Upgrades der Ausrüstung
Maximize material processing efficiency with our optional upgrades
Akona Process Solutions provides equipment upgrades to improve our customers’ operational efficiency, product throughput, dust control, safety and compliance with application-specific standards. Our design engineers review your processing requirements and current system configuration before recommending additional features or components to improve equipment performance.
Upgrades are available for both newly purchased systems and existing installations. Whether retrofitting legacy equipment or improving new systems, we engineer solutions that increase reliability, functionality and long-term performance.
Please note, Akona unites Cablevey, Kason, Marion and Spiroflow, meaning we offer upgrades for equipment from all four brands.
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Equipment upgrades by brand
O1 Metalldetektierbare Kabelkonfektionen
Our Metal Detectable Cable Assemblies, designed for our Cablevey tubular drag conveyor, are ideal for material processing companies that require strict material and hygiene standard control, especially those in the food and beverage or pharmaceutical industries. These assemblies help facilities identify and remove fragments during conveying operations.
O2 Cleanvey
Cleanvey is a clean-in-place (CIP) system developed for use with Cablevey tubular drag conveyors. It enables the automated internal cleaning of the conveyor line without the need for disassembly or manual intervention. Cleanvey supports dry, wet, or combined cleaning protocols, depending on the material being conveyed and sanitation requirements. It is suited for industries with strict hygiene standards, such as food, dairy and pharmaceuticals, and helps reduce downtime while maintaining product safety and system cleanliness.
O3 Clearvey
Clearvey is a visual inspection system for Cablevey tubular drag conveyors that allows operators to assess internal cleanliness without disassembly. It uses a high-resolution camera probe inserted into the conveyor tube to capture real-time images or video of internal surfaces. This enables verification of cleaning effectiveness, identification of residue buildup and supports compliance with hygiene and quality control standards in regulated industries such as food, beverage and pharmaceuticals.
O4 Stainless Steel Tubes
Cablevey’s tubular drag conveyor with stainless steel food-grade design is engineered specifically for hygienic material handling in food and beverage processing. The system features stainless steel tubing and components that meet food safety and sanitation requirements, offering corrosion resistance and cleanability for dry or wet cleaning protocols. The enclosed stainless-steel conveyor preserves product integrity while supporting compliance with industry standards such as FDA, USDA and 3-A.
Don’t see the upgrade you were looking for?
Speak with our sales team to find the right solution for your mixing operations.
O1 Air-Lift Quick Screen Change System
The Air-Lift Quick Screen Change System is engineered for circular vibratory screeners to enable fast, safe access for screen changes, cleaning and inspection. Using two vertically mounted air cylinders attached to the screening frames, the system lifts the upper frame when a quick-disconnect clamp is released and a remote valve is activated. A complete lift and reset cycle takes only minutes, reducing downtime and allowing a single operator to perform tasks that might otherwise require two. Safety features include mechanical lockouts and support bars to secure the frame during maintenance. The system fits new or existing screeners from 48 to 84 inches in diameter, including single and multi-deck configurations with or without center holes and anti-blinding devices.
O2 Precision-Flo
Precision-Flo is an upgrade for circular vibratory screeners that allows fast adjustment of eccentric weights without tools. A simple pull pin mechanism gives operators access to 720 weight settings without needing to disassemble the unit. The top weight adjusts radial screen movement, while the bottom weight influences vertical motion to help clear the screen surface. This makes it easier to fine tune performance for different materials, improving screening accuracy and reducing downtime. Precision Flo can be installed in about an hour, is compatible with screeners up to 72 inches and works alongside the Air Lift system for safe single person operation.
O3 Clamshell Lid for Quick Screen Changeover
Designed for speed, safety, and simplicity, the Clamshell Lid option on Akona’s sanitary Rüttelsieb separators enables operators to perform rapid screen changes and full washdowns with unmatched ease. Available for screeners from 30″ to 60″ (760–1524 mm) in single or multi-deck configurations, this innovative feature transforms maintenance into a one-person, low-effort process.
O4 Ball Tray Anti-Blinding Device
The Ball Tray Anti-Blinding Device uses multi plane vibration to bounce elastomeric balls between the operating screen and a coarse mesh screen below, dislodging near size dry particles and keeping screen apertures clear. This helps maintain consistent flow, improves throughput and reduces downtime without manual cleaning. It is suitable for continuous use in sanitary environments and works with both single and multi deck screeners.
Don’t see the upgrade you were looking for?
Speak with our sales team to find the right solution for your screening operations.
O1 Anti-blind Devices for Centrigual Sifters
Our centrifugal sifters can be equipped with a range of anti-blinding devices that maintain screen efficiency by clearing near-size particles from the screen surface without direct contact. These systems minimize the clearance between the rotating paddle assembly and the cylindrical screen, improving throughput under near-size loading conditions while preserving screen integrity.
Options include rubber wiper blades for fibrous or liquid-solid materials, integral air brushes for fine mesh applications requiring non-contact cleaning and flexible mechanical brushes held just off the screen surface to gently clear buildup without blocking particle flow. Each device is optimized for specific material challenges, improving performance and reducing downtime.
O2 Centrifugal Sifter Pharmaceutical Design and Finish
Our Kason centrifugal sifters for pharmaceutical applications are designed for quick disassembly, easy cleaning and compliance with strict sanitary standards. The end plate, screen cylinder and paddle assembly can be removed in under a minute without tools, allowing full access to all contact surfaces for thorough cleaning. Made of stainless steel with polished continuous welds, these sifters meet FDA, 3A, BISSC and other regulatory requirements. Their compact size makes them ideal for small-batch screening, scalping, delumping and dewatering of pharmaceutical powders where product integrity and contamination control are essential.
Don’t see the upgrade you were looking for?
Speak with our sales team to find the right solution for your sifting operations.
High Speed Choppers
The High Speed Chopper is designed to reduce mixing time and disintegrate dense or fibrous materials in horizontal batch mixers. Operating at speeds up to 3600 rpm, it delivers consistent shear to disperse pigments, break agglomerates and process liquid-rich shot balls and fibrous mats.
The sealed assembly protects shaft seals and bearings from product ingress, wear and leakage. It is field-replaceable in minutes without disassembly of the mixer, supporting applications such as resin and fibre coating, pigment dispersion and binder blending across bakery, plastics and pharmaceutical processes.
Paddle Agitator
The horizontal mixer’s Paddle Agitator delivers gentle, uniform mixing for solids with varying size, shape, density, or flow characteristics. Its figure-eight mixing pattern moves material continuously from end to centre, ensuring consistent batch homogeneity without excessive shear.
Capable of efficient performance down to 20 percent of rated capacity, the paddle agitator is adaptable for a wide range of applications. Available in welded, bolted, or hybrid construction, it can be configured to meet specific process and maintenance requirements.
Ribbon Agitator
The Ribbon Agitator is optimized for mixing low-density, free-flowing materials with similar size, shape and density. The double ribbon design features inner and outer helices that move material in opposing directions along the horizontal axis, creating a rolling, end-to-end blending action with consistent shear.
With no gaps between flightings, the continuous ribbon helix ensures uninterrupted product flow and eliminates dead zones, making it highly effective for breaking down small agglomerates and achieving uniform blends in applications requiring precise, repeatable results.
Total Clean-In-Place System
Our mixer Total Clean-In-Place (CIP) System delivers efficient, automated sanitation tailored to each facility’s specific application. Designed to minimize cycle times, chemical use and utility costs, it ensures thorough cleaning without disassembly, reducing downtime and manual labor.
Built on a foundation of simplicity and smart layout, the system improves hygiene, supports consistent product quality, and provides a safer, more reliable sanitation process. Every CIP solution is configured to maximize cleaning performance while aligning with your operational goals.
Total Clean-In-Place System
Total Clean-In-Place (CIP) delivers high-pressure, targeted cleaning directly within the mixer, achieving up to 99% wash coverage in as little as 30–60 minutes. Fully integrated with the mixer framework, it minimises downtime, ensures compliance with stringent hygiene standards and supports validation through automated controls and monitoring.
Mixer Covers
Our custom Mixer Covers are engineered for safety, accessibility and process flexibility. From hinged full-width doors to inlets, dust collection vents, temperature probes and pressure relief ports, every cover is built to match your specific application requirements.
Designed with operator safety and ergonomics in mind, doors can be counterbalanced, counterweighted, or cylinder-actuated for easy opening. Integrated safety grates and interlock switches ensure secure operation, making our covers as dependable as the mixers they protect.
Don’t see the upgrade you were looking for?
Speak with our sales team to find the right solution for your mixing operations.
Stainless Steel Construction for Maximum Hygiene Standards
Our aero mechanical conveyors are available with a stainless-steel construction upgrade to meet stringent hygiene standards required in food, dairy and pharmaceutical applications. This option provides excellent corrosion resistance and a smooth, easy-to-clean surface for sanitary operation.
Engineered for durability and compliance, the stainless-steel design supports frequent washdowns and minimizes the risk of contamination, making it ideal for processes where product purity and cleanliness are critical.
Hinged Housing Access Covers
Akona can offer Hinged Housing Access Covers for our aero mechanical conveyors to provide quick, easy access to internal components of the aero mechanical conveyor without the need for tools. This design simplifies routine inspection, cleaning and maintenance, reducing downtime and supporting compliance with hygiene protocols.
Rotating Sensor Assembly
Our AMC’s Rotation Sensor Assembly features a zero-speed switch mounted on the slave shaft to detect the motion of a non-driven sprocket. This setup monitors conveyor movement and provides a signal if rotation stops unexpectedly, helping to prevent equipment damage and process interruptions.
It’s a simple yet critical safeguard for maintaining system reliability, especially in applications where consistent material flow and mechanical integrity are essential.
Tube Material Upgrade
We offer a choice of tube materials to match your process needs, product characteristics and sanitation requirements. Tube options include UHMWPE, carbon steel (mild steel) and 304 stainless steel, each offering distinct advantages.
UHMWPE provides excellent abrasion resistance and is ideal for non-hygienic, general-purpose use. Carbon steel suits robust industrial environments where durability is key. For food, dairy and pharmaceutical applications requiring frequent washdowns and sanitary compliance, 304 stainless steel offers the highest level of corrosion resistance and cleanability.
Mobile Flexible Screw Conveyor
Our mobile frame upgrade allows Flexible Screw Conveyors to be easily moved between locations or positioned for maintenance, cleaning, or product changeover. It’s an ideal solution for facilities requiring adaptable layouts or multiple batch processing zones.
Bag Massagers to Aid Material Flow
Our Bag Massagers are designed to promote consistent material flow from bulk bags by breaking up compacted or settled product. Strategically positioned paddles apply controlled pressure to the bag sides, loosening stubborn materials and preventing flow interruptions during discharge.
Ideal for cohesive, moisture-sensitive, or powdery products, the massagers ensure complete emptying of the bag, reducing waste and improving process efficiency. Integrated seamlessly with bulk bag unloaders, they support reliable, uninterrupted operation across a wide range of materials.
Bag Spout Closure
The Bag Spout Closure system provides a secure, dust-tight seal for safe, easy untying and re-tying of bulk bags. It clamps the bag spout firmly in place, preventing dust escape and material leakage during discharge or partial emptying.
Designed for clean, efficient operation, the closure system simplifies product changeover and enhances workplace safety by containing fine or hazardous powders. It’s an essential feature for operations demanding controlled, repeatable bulk bag handling.
Stainless Steel Construction
Our Stainless-Steel Construction and sanitary polished finish are designed to ensure superior durability, hygiene and corrosion resistance for demanding processing environments. Ideal for food, dairy, pharmaceutical and chemical applications, it ensures compliance with sanitary standards while withstanding aggressive cleaning and harsh materials.
Precision-fabricated for strength and longevity, stainless steel components maintain structural integrity and surface cleanliness, reducing maintenance needs and supporting consistent, contamination-free operation.
Loss in Weight Batch Control
Loss-in-Weight Batch Control system enables precise, automated dosing of bulk materials by continuously measuring and adjusting feed rates based on real-time weight loss. The system ensures each batch is delivered with exceptional accuracy, minimizing material waste and optimizing process repeatability.
Ideal for applications requiring strict formulation control, this technology integrates with upstream and downstream equipment to support seamless batching operations. It is particularly effective for metering powders, granules, or other dry bulk materials in food, chemical and pharmaceutical environments where consistency and traceability are critical.
Double Door Enclosure
Our discharger Double Door Enclosure provides secure, dust-tight access to the bulk bag spout area, offering increased containment during bag discharge. The dual-door design allows operators to safely reach and untie the bag while keeping material confined, reducing the risk of airborne dust and product spillage.
Engineered for hygiene and safety, the enclosure supports clean, controlled handling of powders and granular materials. It is ideal for applications requiring operator protection, dust control and compliance with strict environmental or regulatory standards.
Glove Box
Our Glove Box system provides a safe, enclosed environment for untying bulk bags containing hazardous or sensitive materials. Featuring a sealed glove box arrangement, it allows operators to access and untie the bag spout from outside the enclosure without direct contact with the product.
This design prevents exposure to dust, fumes, or hazardous substances, maintaining operator safety and protecting product integrity. Ideal for applications in chemical, pharmaceutical and other high-containment processes, the glove bag system ensures clean, controlled discharge in compliance with strict safety standards.
Automatic Height Adjustment
For our C3 bulk bag filler is available with Automatic Height Adjustment to accommodate varying bag sizes without manual intervention. This upgrade ensures precise alignment of the filling spout and bag loops for faster, more efficient changeovers.
Combined with an automatic pneumatic bag loop release system, the C3 offers fully streamlined operation, improving throughput, reducing operator involvement and increasing safety during bag removal.
Power Roller Conveyor Belt
Our Power Roller Conveyor Belt simplifies the removal of filled bulk bags by automatically transferring them from the filling station to the next stage in your process. This hands-free movement reduces manual handling, shortens cycle times and improves operator safety.
Available in a range of configurations to suit your layout and bag type, the conveyor system integrates seamlessly with bulk bag fillers to support continuous, efficient operation in high-throughput environments. Learn more about our semi-automated material handling solutions
Data Management on Weight Controller
Our bulk bag filler has the option to include weight controllers featuring advanced data management capabilities for precise batch tracking and process transparency. Operators can monitor, log and export weight data in real time, supporting quality control, compliance and production reporting.
Integrated with PLC or SCADA systems, the controller enables secure data storage, recipe management and audit trails ensuring consistency across batches and giving you full visibility into every step of the weighing process.
Dust Extraction Unit
The bag dump station features an integrated Dust Extraction Unit that captures airborne particles released during manual bag emptying. This system helps maintain a clean, safe working environment by pulling dust away from the operator’s breathing zone and preventing product escape into the facility air.
Vibrator Mount Plate
The Vibrator Mount Plate provides a secure attachment point for optional vibration units, which can be added to encourage the full discharge of powders from sacks. This is particularly useful for cohesive or low-flow materials that tend to cling to the bag or hopper surfaces.
Stainless Steel Upgrade
Stainless Steel Upgrade is ideal for applications requiring strict hygiene, frequent washdowns, or resistance to corrosive materials. Constructed from 304 stainless steel, this option increases durability while ensuring compliance with food, dairy, pharmaceutical and chemical processing standards.
The smooth, non-porous surfaces minimize material buildup and make cleaning fast and efficient, reducing the risk of contamination and supporting long-term operational reliability in sanitary environments.
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The case for upgrading your equipment
01 Trusted Expertise
Akona unites the proven expertise of Cablevey, Kason, Marion and Spiroflow. With over 200 years of combined experience in material handling and processing, we understand your equipment challenges – because we’ve solved them before, across diverse industries, applications and scales.
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02 Proven Performance Gains
Our upgraded systems are engineered to increase throughput, reduce downtime and improve yield. Whether you’re modernizing a single machine or a full line, you’ll see measurable improvements in speed, accuracy and efficiency.
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03 Future-Ready Reliability
Outdated equipment increases the risk of unplanned failures and safety issues. Upgrading ensures your operation runs on clean, reliable and compliant systems ready for tomorrow’s demands.
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04 Seamless Integration
Our equipment upgrades are designed to fit seamlessly into your existing processes. With configurable systems tailored to your space and materials, we ensure installation is smooth and disruption is minimized.
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Do you need replacement parts?
Genuine replacement parts for Cablevey, Kason, Marion and Spiroflow
We help our customers keep their operations running at full speed by supplying authentic replacement parts for equipment from Cablevey, Kason, Marion and Spiroflow. Whether your system is brand new or decades old, our team ensures you get the right parts, backed by expert support when and where you need it.
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