Soluções de processamento de materiais para a indústria Química Indústria
Chemical manufacturing requires precision, consistency and safe handling of bulk materials in complex environments. Akona Process Solutions delivers fully integrated systems tailored for powders, resins, catalysts and liquids. Our equipment minimizes dust, improves safety and ensures compliance with ATEX and OSHA standards while optimizing throughput for demanding chemical processes.
Reliable, Clean and Efficient Equipment for the Chemical Industry.
Ensure operational reliability and maintain the highest standards of safety with industrial processing equipment engineered specifically for the chemical industry. Our specialized solutions are designed to handle demanding materials and complex processes, delivering efficient, contamination-free performance in even the most regulated environments.
Aero mechanical conveyors provide an enclosed method for moving powders, pellets, flakes and other solid chemicals with minimal dust and product degradation. Their cable and disc system delivers consistent, reliable performance across demanding industrial environments.
AS VANTAGENS INCLUEM:
Fully Enclosed for Dust Control The sealed system helps protect workers and the environment by containing fine particles and supporting compliance with safety and air quality standards.
High Throughput Performance Designed for rapid material movement, these conveyors maintain a steady flow of product to keep pace with production schedules.
Simple Design for Easy Maintenance Few moving parts and easy access points allow for faster cleaning, reduced downtime and lower overall maintenance requirements.
Tubular drag conveyors move bulk chemical materials in a fully enclosed system using slow-moving discs pulled through a sealed tube. This method ensures safe, precise transfer of powders, flakes, pellets and other solids while protecting product quality and operator safety.
AS VANTAGENS INCLUEM:
Enclosed System Prevents Contamination and Exposure By isolating materials from the external environment, the system helps reduce dust emissions, prevent cross-contamination and support regulatory compliance.
Handles Difficult and Hazardous Materials Engineered to convey a wide range of abrasive, toxic, or heat-sensitive chemicals, tubular drag systems provide smooth, controlled movement even in demanding applications.
Low Speed Operation Reduces Wear and Energy Use The gentle, low-velocity movement minimizes equipment wear and power consumption, offering a long service life and low operating costs for continuous or batch processing.
Our bulk bag filling systems are designed to safely and accurately load powdered and granular chemicals into FIBC bags under controlled conditions. Our semi-automated filling solutions support consistent weighing, batching and dust-tight operation, meeting the critical safety and accuracy requirements of chemical processors.
AS VANTAGENS INCLUEM:
Full and Stable Bags Powders are compacted during the fill cycle to ensure each bag is filled evenly and remains stable. This helps reduce bag height and makes storage and transport more efficient.
Precise Filling by Weight Integrated scales provide consistent and accurate batch weights. This supports better inventory tracking and helps meet quality and compliance requirements.
Enclosed and Clean Operation The sealed fill area keeps dust inside the system. This protects workers, keeps the work area clean and is essential when handling fine or hazardous chemical materials.
Bulk bag unloaders provide a safe and enclosed method for discharging powders and granular chemicals into processing lines. Designed to handle materials like silica, resins and titanium dioxide, these systems reduce dust, improve flow and protect operators during unloading.
Vantagens:
Enclosed System for Dust Control The discharge area is fully contained to prevent dust escape during unloading. This keeps the environment clean and protects operators when working with fine or hazardous powders.
Efficient and Controlled Discharge Designed to promote consistent flow, the system handles poorly flowing materials without blockages. Flow aids and discharge cones ensure complete emptying with minimal product loss.
Safe and Easy Bag Handling The unloader supports secure bag connection, stable lifting and controlled flow shutoff. This reduces manual handling and improves operator safety during changeovers and cleaning.
Bag dump stations offer a secure and enclosed way to empty small bags of chemical powders and granules into processing lines with precision and safety. The design keeps the working area sealed to prevent dust release, while allowing materials to flow through conveyors or dosing systems. These stations support material dosing, enhanced operator protection and clean handling of fine or volatile chemicals.
Vantagens:
Improved Operator Safety The enclosed design limits exposure to airborne particles during bag emptying, reducing health risks when handling hazardous or irritating powders.
Effective Dust Control Integrated extraction systems capture fine dust at the source, helping meet air quality and safety standards in regulated environments.
Clean and Contained Operation Minimizes spillage and contamination, keeping surrounding areas clean and reducing time spent on housekeeping.
Horizontal mixers, including paddle and continuous models, are designed to produce consistent and repeatable blends of powdered and granular chemicals. These systems ensure uniform distribution of ingredients, which is critical for maintaining consistent flow characteristics and downstream process stability. Ideal for applications involving resins, catalysts and specialty additives, horizontal mixers support controlled, high-throughput mixing with minimal material degradation.
AS VANTAGENS INCLUEM:
Uniform Blending of Chemical Ingredients Ensures consistent mixtures of powders and additives such as titanium dioxide, catalysts and resins to support reliable downstream flow and reaction performance.
High Throughput for Continuous Chemical Processing Continuous mixers maintain a steady blend of bulk materials like plastic compounds, pigments and flame retardants for uninterrupted production lines.
Clean Design for Controlled Material Handling Tool-free access and smooth surfaces allow for fast cleaning between chemical batches, minimizing contamination risk and supporting quality control.
Industrial blenders are used to mix powdered and granular chemicals into consistent, uniform batches. They are essential for combining ingredients such as resins, pigments, catalysts and fillers to meet precise formulation requirements. Designed to handle a wide range of flow characteristics, blenders support clean, repeatable processing in both batch and continuous operations.
Vantagens:
Consistent Blending of Complex Formulations Blenders deliver uniform mixtures of chemical powders, granules and additives such as pigments, resins and stabilizers, ensuring batch consistency and predictable material performance.
Efficient Mixing of Diverse Material Types Capable of handling free-flowing, cohesive, or abrasive materials often found in chemical production, including catalysts, fillers and flame retardants.
Scalable for Batch or Continuous Operation Available in a range of capacities to suit small batch processing or large-scale continuous chemical manufacturing.
Estudo de caso
CONVEYOR SYSTEM IMPROVES BATCHING CONSISTENCY FOR CHEMIQUE ADHESIVES
When Chemique Adhesives needed a safer and more consistent way to transfer powdered chemicals into their mixers, Spiroflow provided a fully enclosed flexible screw and aero-mechanical conveyor system. This solution eliminated manual bag tipping, reduced dust exposure and improved batch cycle times by 33%. The result was a cleaner, safer and more efficient production process that met stringent chemical industry standards.
In the chemical sector, safety, consistency and uptime are essential. Akona’s solutions are engineered to handle the challenges of abrasive, corrosive, or hazardous materials, while delivering the precision and reliability your operations demand.
From commissioning and operator training to preventative maintenance, spare parts supply and fast-response repairs, we provide the service infrastructure to keep your systems performing at their peak. Our team understands the regulatory requirements, safety standards, and process complexities of chemical manufacturing, and we tailor our support accordingly. Backed by the expertise of our Cablevey, Kason, Marion and Spiroflow brands, Akona offers not just advanced processing equipment, but the ongoing technical partnership needed to keep your chemical operations running safely and efficiently.
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